V850G Plus

G Plus Series
https://www.excetek.com/web/image/product.template/40/image_1920?unique=a2d747c

X/Y axes : 800 x 500 mm
U/V axes : 160 x 160 mm
Z axis : 350 mm
(Submerged height 310 mm)

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    Specification


    V850G Plus
    Max. workpiece size
    1100 x 850 x 345 mm
    Max. workpiece weight
    1100kg
    Travel of X/Y axes
    800 x 500 mm
    Travel of U/V axes
    160 x 160 mm
    Travel of Z axis
    350 mm
    (Submerged height 310 mm)
    Wire diameter
    0.15 - 0.3 mm
    Number of axes controlled
    5 Axis AC servo motor
    Maximum taper angle
    ±30°/ 100mm with wide diamond guide and nozzle
    Machine size
    2840 x 2900 x 2290 mm
    Machine weight
    5000 kg
    Water tank capacity
    1050 L



    Features


    Mechanical Structure


    Smart & Easy
    • Plentiful cutting technologies、Friendly interface、Remote、Conventient feature.
    High Speed reliable AWT
    • High speed reliable AWT、 Threading in the slot、Threading under water、 Reduce human resource cost when machining multi modles.
    Enhance Machining Performance
    • DPM Module、Discharging Stabilizer、New strategy for corner control、Manual radius size machining、Reduce wire marks from approach cutting、New micron finish circuit.
    Power Saving and Low Cost Operation
    • RIntelligent power management、Compensation of wire consumption、Easy to maintain and reduce cost for service.



    Machine feature

    1. Rigid U, V truss design
    2. Stainless steel worktable with hardness HRC 50°.
    3. Machine Casting is designed based on the FEA analysis for increasing the rigidity.
    4. Machine base with extra wide.

    Water cooled lower arm prevents thermal expansion caused by heat buildup. Therefore the accuracy will be improved.

    A rugged cast iron machine structure is the foundation of precision.

    Graphical Interface

    The HMI panel is easy to operate, using class leading ergonomic technology


    Intelligent Machining mode


    Workpiece postioning function


    Maintenance and Diagnosis information 


    Technology data search function  


    Graphical interface  


    Useful function  
    Continout unmanned operation day night, nonstop machining with ideal break point automatic wire threading.

    • Unnecessary of paying attention to wire breakage which reduce the time of operation.

    • EXCETEK provide multi-jobs of machining process which make much easier for the machining capability with automatically completes the multiple processing without any manual command.
    • G54~59 coordinate can be utilized for automatic work-piece change.
    Threading Wire At Break Point:
    Annealing function is used to improve the wire straightness while threading. The wire can be threaded at the break point during machining, with virtually 100% reliability and without the need of return to the start hole.

    Submerged Wire Threading:
    Wire Threading can also be executed easily during submerged machining where it is not necessary to drain water or refill the work tank.
    Multi-Hole Machining Function:
    In continuous machining function, when the machine fails to rethread at multi-hole machining, the system will skip current hole and continue to next hole. The location of the skipped hole is automatically recorded in the data memory and it recalls the skipped hole later during the completion of the cut.

    Threading With Water Jet Function:
    In the case of tall work pieces or during the submerged machining, the water jet can be used to enhance the wire threading operation


    Workpiece Thickness 100mm
    • Wire annealing and cutting : 10 sec
    • Threading : 10 sec


    Workpiece Thickness 800mm
    • Threading under the water at break point.

    Reliable Auto Wire Threading system

    In EXCETEK, AWT provides a sophisticated design which generates continuous unmanned operation for 24 hours. Unlike other systems it can thread from the point of the wire breakage or break point.

    A water jet function enables the machine to thread workpieces up to 500mm.


    Cutting Technology



    Type
    Without control
    Using control
    A
    0
    0
    B
    0 ~ -2 µm
    -8 ~ -10 µm
    C
    0
    0
    D
    0 ~ -2 µm
    -8 ~ -10 µm

    Accessory


    Standard Accessories
    • Ion exchange resin x 10L
    • Paper filter x 2 pcs
    • Diamond guide x 2 pcs
    • Upper and lower flushing nozzle x 2 sets
    • Energizing plates x 2 pcs
    • Brass wire x 1 spool 
    • Clamping tool x 1 set
    • Vertical alignment jig x 1 set
    Options
    • XY axis linear scale  
    • W-Axis
    • Clamping Beam
    • Jumbo Feeder L-50A
    • AWT
    • Double Door
    • AVR 15KVA
    • Power Slide Door(Only V650G & V850G)
    • Transformer 15KVA
    • Signal Tower 
    • Short Message Service (SMS)
    • Remote Monitor System 
    • Super Finish Circuit