VG500
VG Series
X/Y axes : 500 x 300 mm
U/V axes : 80 x 80 mm
Z axis : 220 mm
Specification
VG500
Machine size
2200 x 2450 x 2200 mm
Travel of X/Y axes
500 x 300 mm
Travel of U/V axes
80 x 80 mm
Travel of Z axis
220 mm
Number of axes controlled
5 Axis AC servo motor
Maximum taper angle
±22°/ 100mm with wide diamond guide and nozzle
Machine weight
1500 kg
Features
Smart & Easy
- Plentiful cutting technologies、Friendly interface、Remote、Conventient feature.
High Speed reliable AWT
- High speed reliable AWT、 Threading in the slot、Threading under water、 Reduce human resource cost when machining multi modles.
Enhance Machining Performance
- DPM Module、Discharging Stabilizer、New strategy for corner control、Manual radius size machining、Reduce wire marks from approach cutting、New micron finish circuit.
Power Saving and Low Cost Operation
- RIntelligent power management、Compensation of wire consumption、Easy to maintain and reduce cost for service.
Machine feature
- Rigid U, V truss design
- Stainless steel worktable with hardness HRC 50°.
- Machine Casting is designed based on the FEA analysis for increasing the rigidity.
- Machine base with extra wide.
Water cooled lower arm prevents thermal expansion caused by heat buildup. Therefore the accuracy will be improved.
A rugged cast iron machine structure is the foundation of precision.
Graphical Interface
The HMI panel is easy to operate, using class leading ergonomic technology
Intelligent Machining mode
Workpiece postioning function
Maintenance and Diagnosis information
Technology data search function
Graphical interface
Useful function
Continout unmanned operation day night, nonstop machining with ideal break point automatic wire threading.
- Unnecessary of paying attention to wire breakage which reduce the time of operation.
- EXCETEK provide multi-jobs of machining process which make much easier for the machining capability with automatically completes the multiple processing without any manual command.
- G54~59 coordinate can be utilized for automatic work-piece change.
Threading Wire At Break Point:
Annealing function is used to improve the wire straightness while threading. The wire can be threaded at the break point during machining, with virtually 100% reliability and without the need of return to the start hole.
Submerged Wire Threading:
Wire Threading can also be executed easily during submerged machining where it is not necessary to drain water or refill the work tank.
Multi-Hole Machining Function:
In continuous machining function, when the machine fails to rethread at multi-hole machining, the system will skip current hole and continue to next hole. The location of the skipped hole is automatically recorded in the data memory and it recalls the skipped hole later during the completion of the cut.
Threading With Water Jet Function:
In the case of tall work pieces or during the submerged machining, the water jet can be used to enhance the wire threading operation
Workpiece Thickness 100mm
- Wire annealing and cutting : 10 sec
- Threading : 10 sec
Workpiece Thickness 800mm
- Threading under the water at break point.
Reliable Auto Wire Threading system
In EXCETEK, AWT provides a sophisticated design which generates continuous unmanned operation for 24 hours. Unlike other systems it can thread from the point of the wire breakage or break point.
A water jet function enables the machine to thread workpieces up to 500mm.
Cutting Technology
Type
|
Without control |
Using control |
A |
0 |
0 |
B | 0 ~ -2 µm | -8 ~ -10 µm |
C | 0 | 0 |
D | 0 ~ -2 µm | -8 ~ -10 µm |
Accessory
Standard Accessories
Ion exchange resin x 10L
Paper filter x 2 pcs
Diamond guide x 2 pcs
Upper and lower flushing nozzle x 2 sets
Energizing plates x 2 pcs
Brass wire x 1 spool
Clamping tool x 1 set
Vertical alignment jig x 1 set
Options
XY axis linear scale
W-Axis
Clamping Beam
Jumbo Feeder L-50A
AWT
Double Door
AVR 15KVA
Power Slide Door(Only V650G & V850G)
Transformer 15KVA
Signal Tower
Short Message Service (SMS)
Remote Monitor System
Super Finish Circuit